For industries that demand precision, efficiency, and reliability in quartz annealing, the Wilt Model 255K is the definitive solution with various construction design options such as a bell design, vertical door or front-loading choices. Its cutting-edge design, advanced control features, state of the art communications, and energy-efficient operation make it a valuable addition to any production facility seeking to increase capacity, quality and reliability.
Designed for both efficiency and accessibility, the Model 255K ensures that your materials such as quartz and others are handled with the utmost care, all while delivering increases in manufacturing capacity with faster processing times, energy savings, data collection and batch processing programing. It’s the ultimate choice for industrial organizations that require precision, durability, and high-performance thermal processing.
| Oven Dimensions: | Standard size up to 12’ long I.D. See Dimension Table for standard model ranges. |
| Temperature Range: | 0-1260°C |
| Time to Annealing Temp: | 15-20 minutes (workload dependent) |
| Heating Elements: | Ceramic fiber refractory panels with embedded heating elements |
| Thermocouples: | Type R platinum-rhodium for precise temperature measurement |
| Power Requirements: | Specific model size dependent. Standard: Three phase power supply available on 208/220 volts, 18 KVA. (Other voltages available) |
| Power Consumption: | Tbd; Energy-efficient design reduces power consumption by up to 50% |
| Electrical: | Compression connectors, flexible conduits, and 150% power factor wiring ensure durability and reliability) |
| PLC Options: | Available as an option, Wilt Industries offers the engineering capabilities to add a program logic control system complete with HMI, Network switching and the ability to tie into your existing machine automation system, or develop it for your existing and new Wilt Industries ovens as an add on service. |
| Loading Options: | Available as an add on option, removable loading carts can be added to an order and built to customer specs. |
| Crated Weight: | 3000 lbs |
| Uncrated Weight: | 2800 lbs |
Element design and placement deliver consistent, uniform heating, ensuring precision for high-purity, defect-free results. Trust our ovens for reliable, uniform heat treatment that meets the most exacting standards.
The molybdenum elements resist aging, ensuring consistent performance and eliminating the need for frequent replacements. This not only extends the life of your oven but also ensures that failed elements can be replaced without affecting the performance of other elements.
With a temperature range from 0 to 1,260°C, the Model 255K offers precise control over the annealing process. The updated user interface ensures precise temperature accuracy, multi-loop control, and custom programming. Its intuitive touch-screen interface, real-time data logging, and flexible I/O options provide reliable control for demanding applications.
The Model 255K comes with an intuitive user interface Process Controller that consolidates Temperature PID, data logger, trend chart, over/under-temperature limit, power switching, math, logic, timers and counters combined into a single integrated system
Achieve temperatures from ambient to 1260°C in as little as 15 minutes. The oven’s control system includes proportional control with 40 ramp and soak programming with real – time clock and battery backup for optimal temperature management. The bell of the furnace can be programmed to open on cooldown, adding convenience to your operations.
Email and text alerts notify users of an event that has occurred such as a specific profile or step within a profile, alarm condition, limit condition or analog input error. Plus, Many communications options available including EtherNet/IP™, Modbus® TCP (Ethernet) SCPI and EIA-232/485 Modbus® RTU.
Available in a variety of configurations, including bell or top hat, vertical front loading, cabinet, and rotary hearth designs. The oven can be customized to fit your specific needs, with sizes ranging up to 14 feet vertical and 24 feet horizontal.
Achieve temperatures from ambient to 1260°C in as little as 15 minutes. The oven’s control system includes proportional control with 16-step ramp and soak programming, auto-tune, and fuzzy logic for optimal temperature management. The bell of the furnace can be programmed to open on cooldown, adding convenience to your operations.
The high-temperature ceramic fiber blanket insulation provides superior thermal performance, reducing heat storage and cutting power consumption in half compared to conventional refractory-lined ovens. This results in faster temperature cycling and significant energy savings.
The Model 255K is equipped with advanced safety features, including an Emergency Machine Off (EMO) circuit, overtemperature controller, and a panel-mounted emergency stop button. The Silicon Controlled Rectifier (SCR) power controller ensures proportional power control, enhancing safety and reliability.
All oven models have the ability to be highly customized to fit your exact requirements. We are engineers and are excited to redesign and invent new ovens based on our existing models.
| Oven Model Number | Wide | High | Deep | Total cubic area |
|---|---|---|---|---|
| 255-60-24-24 | 60 | 24 | 24 | 34,560 |
| 255-72-24-24 | 72 | 24 | 24 | 41,472 |
| 255-48-36-24K | 48 | 36 | 24 | 41,472 |
| 255-72-24-24K | 72 | 24 | 24 | 41,472 |
| 255-60-36-36VK | 60 | 36 | 36 | 77,760 |
| 255-10-30K | 120 | 24 | 24 | 69,120 |
| 255-60-36-72 | 60 | 37 | 72 | 159,840 |
| 255-120-40-40K | 120 | 40 | 40 | 192,000 |
The Model 255K is shipped fully assembled, with the exception of the counterweight, which can be easily installed using standard tools. The ceramic fiber blanket lining significantly reduces shipping weight and minimizes the risk of damage during transit.
Contact us today to learn more about how the Model 255K can enhance your operations!
2452 Rt 8 – Lake Pleasant, NY 12108
Phone: 518-548-4961
Email us at [email protected]
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